Stator ring jacket machining system<\/h1><\/div>Cycle time: 86 seconds<\/h3><\/div><\/div><\/div><\/div><\/div><\/div><\/div>\n- Inner shell, outer shell and end shield machining on one machine bed<\/li>\n
- 3 motor spindles<\/li>\n
- Direct transfer from spindle to spindle<\/li>\n
- Simultaneous machining of 3 components in 3 operations<\/li>\n
- Outer diameter < 300 mm, length < 300 mm<\/li>\n<\/ul>\n<\/div>
Maximum process reliability, clearly structured tools and machining operations, intuitive parameterization of the individual machining steps with the shortest cycle time on one machine bed.<\/p>\n
Processing machine, loading and unloading conveyor, gantry loader, robot handling, quality assurance, automation sequence, clamping devices, tools and technology – all from a single source and optimized by HK-CON.<\/p>\n<\/div><\/div><\/div>
![](\"https:\/\/hk-con.de\/wp-content\/uploads\/Stator-Ringmantel-1.jpg\" "\\"Stator-Ringmantel\\"")
<\/span><\/div>Further information workpiece …<\/span><\/a><\/div><\/div><\/div><\/div><\/div>Complete machining
\n26 operations in three set-ups<\/h2><\/h2><\/div>![\"Bearbeitungsanlage](\"data:image\/svg+xml,%3Csvg%20xmlns%3D%27http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg%27%20width%3D%271200%27%20height%3D%27660%27%20viewBox%3D%270%200%201200%20660%27%3E%3Crect%20width%3D%271200%27%20height%3D%27660%27%20fill-opacity%3D%220%22%2F%3E%3C%2Fsvg%3E\" "\\"Bearbeitungsanlage-Statorring-Mantel\\"")
<\/span><\/div><\/div><\/div>The welded frame construction of the machine bed in flat-bed design supports the machining assemblies and absorbs the generated process forces. Ribbing of the bed provides the necessary rigidity for low-vibration machining.<\/p>\n
The X-axis guide with the orthogonally arranged Z-axis guides are mounted on the long side of the bed in three sections. This arrangement leads to the 3 cross slides, which support and position the 3 horizontal work spindles. The linear axes are equipped with absolute length measuring systems – glass scales. The alternating arrangement of the X-axes with overlapping travel paths enables the spindles to transfer components in a secure axial and radial position. The mobile or stationary tools are located opposite the spindles. Depending on the machining task (milling, turning, drilling, reaming), 4 stationary tools are driven by a motor. The clamped workpiece is machined via the axes of the spindle (X, Z and C) on the positionable or stationary tools.<\/p>\n
Chutes arranged centrally between the tool carrier and the X-axes guide the falling chips out of the machining area onto the conveyor belt close to the floor. The cooling lubricant is also fed back to the coolant system with its belt filter and pumps through these chutes.<\/p>\n<\/div><\/div><\/div>
![\"Bearbeitungsraum-mit-Spanndorn.jpg\"](\"data:image\/svg+xml,%3Csvg%20xmlns%3D%27http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg%27%20width%3D%27800%27%20height%3D%27500%27%20viewBox%3D%270%200%20800%20500%27%3E%3Crect%20width%3D%27800%27%20height%3D%27500%27%20fill-opacity%3D%220%22%2F%3E%3C%2Fsvg%3E\" "\\"Bearbeitungsraum-Spanndorn\\"")
<\/span><\/div>Bearbeitungsraum mit Spanndorn<\/p>\n<\/div><\/div><\/div><\/div><\/div>
Highlights<\/h3><\/div><\/div><\/div>\n- automatic feeding incl. alignment<\/li>\n
- centric clamping<\/li>\n
- complete machining in 3 operations<\/li>\n
- direct transfer from spindle to spindle<\/li>\n
- 100 % measurement incl. downstream automatic tool correction and incl. laser station<\/li>\n
- simultaneous machining of the inner and outer contour<\/li>\n
- simultaneous machining of 3 components<\/li>\n
- all-round carefree package: turnkey from a single source<\/li>\n<\/ul>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div>
Cycle time: 86 seconds<\/h3><\/div><\/div><\/div><\/div><\/div><\/div><\/div>\n- Inner shell, outer shell and end shield machining on one machine bed<\/li>\n
- 3 motor spindles<\/li>\n
- Direct transfer from spindle to spindle<\/li>\n
- Simultaneous machining of 3 components in 3 operations<\/li>\n
- Outer diameter < 300 mm, length < 300 mm<\/li>\n<\/ul>\n<\/div>
Maximum process reliability, clearly structured tools and machining operations, intuitive parameterization of the individual machining steps with the shortest cycle time on one machine bed.<\/p>\n
Processing machine, loading and unloading conveyor, gantry loader, robot handling, quality assurance, automation sequence, clamping devices, tools and technology – all from a single source and optimized by HK-CON.<\/p>\n<\/div><\/div><\/div>
<\/span><\/div>Further information workpiece …<\/span><\/a><\/div><\/div><\/div><\/div><\/div>Complete machining
\n26 operations in three set-ups<\/h2><\/h2><\/div><\/span><\/div><\/div><\/div>The welded frame construction of the machine bed in flat-bed design supports the machining assemblies and absorbs the generated process forces. Ribbing of the bed provides the necessary rigidity for low-vibration machining.<\/p>\n
The X-axis guide with the orthogonally arranged Z-axis guides are mounted on the long side of the bed in three sections. This arrangement leads to the 3 cross slides, which support and position the 3 horizontal work spindles. The linear axes are equipped with absolute length measuring systems – glass scales. The alternating arrangement of the X-axes with overlapping travel paths enables the spindles to transfer components in a secure axial and radial position. The mobile or stationary tools are located opposite the spindles. Depending on the machining task (milling, turning, drilling, reaming), 4 stationary tools are driven by a motor. The clamped workpiece is machined via the axes of the spindle (X, Z and C) on the positionable or stationary tools.<\/p>\n
Chutes arranged centrally between the tool carrier and the X-axes guide the falling chips out of the machining area onto the conveyor belt close to the floor. The cooling lubricant is also fed back to the coolant system with its belt filter and pumps through these chutes.<\/p>\n<\/div><\/div><\/div>
<\/span><\/div>Bearbeitungsraum mit Spanndorn<\/p>\n<\/div><\/div><\/div><\/div><\/div>
Highlights<\/h3><\/div><\/div><\/div>\n- automatic feeding incl. alignment<\/li>\n
- centric clamping<\/li>\n
- complete machining in 3 operations<\/li>\n
- direct transfer from spindle to spindle<\/li>\n
- 100 % measurement incl. downstream automatic tool correction and incl. laser station<\/li>\n
- simultaneous machining of the inner and outer contour<\/li>\n
- simultaneous machining of 3 components<\/li>\n
- all-round carefree package: turnkey from a single source<\/li>\n<\/ul>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div>
- \n
- Inner shell, outer shell and end shield machining on one machine bed<\/li>\n
- 3 motor spindles<\/li>\n
- Direct transfer from spindle to spindle<\/li>\n
- Simultaneous machining of 3 components in 3 operations<\/li>\n
- Outer diameter < 300 mm, length < 300 mm<\/li>\n<\/ul>\n<\/div>
Maximum process reliability, clearly structured tools and machining operations, intuitive parameterization of the individual machining steps with the shortest cycle time on one machine bed.<\/p>\n
Processing machine, loading and unloading conveyor, gantry loader, robot handling, quality assurance, automation sequence, clamping devices, tools and technology – all from a single source and optimized by HK-CON.<\/p>\n<\/div><\/div><\/div>
<\/span><\/div>Further information workpiece …<\/span><\/a><\/div><\/div><\/div><\/div><\/div>Complete machining
\n26 operations in three set-ups<\/h2><\/h2><\/div>The welded frame construction of the machine bed in flat-bed design supports the machining assemblies and absorbs the generated process forces. Ribbing of the bed provides the necessary rigidity for low-vibration machining.<\/p>\n
The X-axis guide with the orthogonally arranged Z-axis guides are mounted on the long side of the bed in three sections. This arrangement leads to the 3 cross slides, which support and position the 3 horizontal work spindles. The linear axes are equipped with absolute length measuring systems – glass scales. The alternating arrangement of the X-axes with overlapping travel paths enables the spindles to transfer components in a secure axial and radial position. The mobile or stationary tools are located opposite the spindles. Depending on the machining task (milling, turning, drilling, reaming), 4 stationary tools are driven by a motor. The clamped workpiece is machined via the axes of the spindle (X, Z and C) on the positionable or stationary tools.<\/p>\n
Chutes arranged centrally between the tool carrier and the X-axes guide the falling chips out of the machining area onto the conveyor belt close to the floor. The cooling lubricant is also fed back to the coolant system with its belt filter and pumps through these chutes.<\/p>\n<\/div><\/div><\/div>
Bearbeitungsraum mit Spanndorn<\/p>\n<\/div><\/div><\/div><\/div><\/div>
Highlights<\/h3><\/div><\/div><\/div>
- \n
- automatic feeding incl. alignment<\/li>\n
- centric clamping<\/li>\n
- complete machining in 3 operations<\/li>\n
- direct transfer from spindle to spindle<\/li>\n
- 100 % measurement incl. downstream automatic tool correction and incl. laser station<\/li>\n
- simultaneous machining of the inner and outer contour<\/li>\n
- simultaneous machining of 3 components<\/li>\n
- all-round carefree package: turnkey from a single source<\/li>\n<\/ul>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div>
![\"Bearbeitungsanlage](\"https:\/\/hk-con.de\/wp-content\/uploads\/2022\/05\/Bearbeitungsanlage-Statorring-Mantel-2.jpg\" "\\"Bearbeitungsanlage-Statorring-Mantel\\"")
<\/span><\/div><\/div><\/div>![\"Bearbeitungsraum-mit-Spanndorn.jpg\"](\"https:\/\/hk-con.de\/wp-content\/uploads\/2022\/05\/Bearbeitungsraum-Spanndorn.jpg\" "\\"Bearbeitungsraum-Spanndorn\\"")
<\/span><\/div>![\"Werkzeuge](\"https:\/\/hk-con.de\/wp-content\/uploads\/2022\/05\/Werkzeuge-OP10-1.jpg\" "\\"Werkzeuge-OP10\\"")
<\/span><\/div>![\"OP10](\"https:\/\/hk-con.de\/wp-content\/uploads\/2022\/05\/OP10-und-OP30.png\" "\\"OP10-und-OP30\\"")
<\/span><\/div>![\"Werkzeuge](\"https:\/\/hk-con.de\/wp-content\/uploads\/2022\/05\/Werkzeuge-OP20-1.jpg\" "\\"Werkzeuge-OP20\\"")
<\/span><\/div>![\"OP20\"](\"https:\/\/hk-con.de\/wp-content\/uploads\/2022\/05\/OP20.png\" "\\"OP20\\"")
<\/span><\/div>![\"Werkzeuge](\"https:\/\/hk-con.de\/wp-content\/uploads\/2022\/05\/Werkzeuge-OP30.jpg\" "\\"Werkzeuge-OP30\\"")
<\/span><\/div>![\"Spanndorn\"](\"https:\/\/hk-con.de\/wp-content\/uploads\/2022\/05\/Spanndorn-mit-Anschlag-und-Luftanlagenkontrolle.jpg\" "\\"Spanndorn-mit-Anschlag-und-Luftanlagenkontrolle\\"")
<\/span><\/div>![\"Portallader-Best\u00fcckung\"](\"https:\/\/hk-con.de\/wp-content\/uploads\/2022\/05\/Portallader-Bestueckung.jpg\" "\\"Portallader-Best\u00fcckung\\"")
<\/span><\/div>![\"Abblaseinheit,](\"https:\/\/hk-con.de\/wp-content\/uploads\/2022\/05\/Abblaseinheit-und-Duesenlanze.jpg\" "\\"Abblaseinheit-und-D\u00fcsenlanze\\"")
<\/span><\/div>![\"Messstation\"](\"https:\/\/hk-con.de\/wp-content\/uploads\/2022\/05\/Messstation.jpg\" "\\"Messstation\\"")
<\/span><\/div>![\"Messstation](\"https:\/\/hk-con.de\/wp-content\/uploads\/2022\/05\/Messtation-Handlingsroboter.jpg\" "\\"Messtation-Handlingsroboter\\"")
<\/span><\/div>![\"Beladestauband\"](\"https:\/\/hk-con.de\/wp-content\/uploads\/2022\/05\/Beladestauband.jpg\" "\\"Beladestauband\\"")
<\/span><\/div>![\"Entladestauband\"](\"https:\/\/hk-con.de\/wp-content\/uploads\/2022\/05\/Entladestauband.jpg\" "\\"Entladestauband\\"")
<\/span><\/div>