Machine tools Differential gear housing<\/h1><\/div><\/div><\/div>Complete machining of differential gear housings on one machine<\/h3><\/div>\n- incl. internal machining<\/strong><\/li>\n
- 2 clamping situations<\/strong><\/li>\n
- Cycle time: 94.2 seconds<\/strong><\/li>\n<\/ul>\n<\/div>
The housings are machined simultaneously by two separately operating main spindles on 6\u00a0driven and up to 12\u00a0stationary tools.<\/p>\n<\/div>
![\"HK-CON\"](\"data:image\/svg+xml,%3Csvg%20xmlns%3D%27http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg%27%20width%3D%272126%27%20height%3D%271535%27%20viewBox%3D%270%200%202126%201535%27%3E%3Crect%20width%3D%272126%27%20height%3D%271535%27%20fill-opacity%3D%220%22%2F%3E%3C%2Fsvg%3E\" "\\"Maschinenkonzept-Werkzeugmaschine-engl\\"")
<\/span><\/div><\/div><\/div><\/div><\/div>The machine concept:
Complete and complex machining on only one machine bed<\/h2><\/div><\/div><\/div>![\"Werkeugmaschinen](\"data:image\/svg+xml,%3Csvg%20xmlns%3D%27http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg%27%20width%3D%27960%27%20height%3D%27960%27%20viewBox%3D%270%200%20960%20960%27%3E%3Crect%20width%3D%27960%27%20height%3D%27960%27%20fill-opacity%3D%220%22%2F%3E%3C%2Fsvg%3E\" "\\"At")
<\/span><\/div><\/div><\/div>Application \u2013 suitable for \u2026<\/h3><\/div><\/div><\/div>![\"Flanschmitnehmer\"](\"data:image\/svg+xml,%3Csvg%20xmlns%3D%27http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg%27%20width%3D%27550%27%20height%3D%27550%27%20viewBox%3D%270%200%20550%20550%27%3E%3Crect%20width%3D%27550%27%20height%3D%27550%27%20fill-opacity%3D%220%22%2F%3E%3C%2Fsvg%3E\" "\\"Werkzeugmaschinen-Flanschmitnehmer\\"")
<\/span><\/div>Flange driver<\/a><\/p>\n<\/div><\/div><\/div>![\"Verriegelungsh\u00fclse\"](\"data:image\/svg+xml,%3Csvg%20xmlns%3D%27http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg%27%20width%3D%27540%27%20height%3D%27540%27%20viewBox%3D%270%200%20540%20540%27%3E%3Crect%20width%3D%27540%27%20height%3D%27540%27%20fill-opacity%3D%220%22%2F%3E%3C%2Fsvg%3E\" "\\"Werkzeugmaschinen-Verriegelungshuelse\\"")
<\/span><\/div>Locking sleeve<\/a><\/p>\n<\/div><\/div><\/div><\/span><\/div>Pistons<\/a><\/p>\n<\/div><\/div><\/div><\/span><\/div>Housing part<\/p>\n<\/div><\/div><\/div>
<\/span><\/div>Bearing shield<\/a><\/p>\n<\/div><\/div><\/div><\/span><\/div>Differential gear housing<\/a><\/p>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div>See the production line differential gear housing in action<\/h3><\/div>![\"YouTube-Logo\"](\"data:image\/svg+xml,%3Csvg%20xmlns%3D%27http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg%27%20width%3D%27320%27%20height%3D%2772%27%20viewBox%3D%270%200%20320%2072%27%3E%3Crect%20width%3D%27320%27%20height%3D%2772%27%20fill-opacity%3D%220%22%2F%3E%3C%2Fsvg%3E\" "\\"YouTube-Logo\\"")
<\/span><\/div> <\/div> <\/div> You are currently viewing a placeholder content from YouTube<\/strong>. To access the actual content, click the button below. Please note that doing so will share data with third-party providers.<\/p> More Information<\/a> <\/div> Unblock content<\/a> Accept required service and unblock content<\/a> <\/div> <\/div> <\/div><\/div><\/div><\/div><\/div><\/div>Equipping the plant<\/h3><\/div>![\"Best\u00fcckung](\"data:image\/svg+xml,%3Csvg%20xmlns%3D%27http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg%27%20width%3D%27510%27%20height%3D%27369%27%20viewBox%3D%270%200%20510%20369%27%3E%3Crect%20width%3D%27510%27%20height%3D%27369%27%20fill-opacity%3D%220%22%2F%3E%3C%2Fsvg%3E\" "\\"Werkzeugmaschinen-Bestueckung\\"")
<\/span><\/div>The loading conveyor equipped with pallets with a capacity of 20 blanks conveys the workpieces to the machine loading station.<\/p>\n
Grippers transfer the workpieces to the clamping device of the first of 2\u00a0machining stations.<\/strong><\/p>\n<\/div><\/div><\/div><\/div><\/div>Processing station OP10<\/h2><\/div>colored green = processed areas<\/p>\n<\/div><\/div><\/div>
![\"Bearbeitungsstation](\"data:image\/svg+xml,%3Csvg%20xmlns%3D%27http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg%27%20width%3D%271323%27%20height%3D%27827%27%20viewBox%3D%270%200%201323%20827%27%3E%3Crect%20width%3D%271323%27%20height%3D%27827%27%20fill-opacity%3D%220%22%2F%3E%3C%2Fsvg%3E\" "\\"OP10\\"")
<\/span><\/div>Transfer from processing station OP10 to processing station OP20<\/p>\n<\/div><\/div><\/div>
Work steps<\/h3><\/div>1\u2002\u2002Calottes: roughing<\/p>\n
2\u2002\u2002Bolt hole: pre-drill and deburr, inside and outside<\/p>\n
3\u2002\u2002Outside diameter and flat surfaces: roughing<\/p>\n
4\u2002\u2002Inner diameter: roughing<\/p>\n
5\u2002\u2002Inner diameter: sizing<\/p>\n
6\u2002\u2002Outer diameter and flat surface: finish<\/p>\n<\/div><\/div><\/div>
Processing station OP20<\/h2><\/div><\/div><\/div>![\"Bearbeitungsstation](\"data:image\/svg+xml,%3Csvg%20xmlns%3D%27http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg%27%20width%3D%271323%27%20height%3D%27980%27%20viewBox%3D%270%200%201323%20980%27%3E%3Crect%20width%3D%271323%27%20height%3D%27980%27%20fill-opacity%3D%220%22%2F%3E%3C%2Fsvg%3E\" "\\"OP20\\"")
<\/span><\/div><\/div><\/div>Work steps<\/h3><\/div>7\u2002\u2002Pin bore: centering and reaming<\/p>\n
8\u2002\u2002Bolt hole: reaming<\/p>\n
9\u2002\u2002Outside diameter and flat surfaces: roughing<\/p>\n
10\u2002Inner diameter: roughing<\/p>\n
11\u2002Inner diameter: sizing<\/p>\n
12\u2002Outer diameter and flat surfaces: finish<\/p>\n
13\u2002Calottes: sizing<\/p>\n<\/div><\/div><\/div><\/div><\/div>
Highlights<\/h3><\/div><\/div><\/div>Differential gear housings place the highest demands on a machine tool:<\/p>\n
\n- Rotary machining of a wide range of internal and external surfaces with high accuracies<\/li>\n
- Precise insertion of holes<\/li>\n
- Machining of spherical inner surfaces, fits and contours<\/li>\n
- Optimum use of the actuating tool: the workpiece is moved to the actuating tools via the main spindles, which can be moved in X, Y and Z, with the tools plunging horizontally radially into the differential gear housing<\/li>\n
- The entire machining process, including internal machining of the differential housings, is carried out by just one machine with only 2 clamping situations<\/li>\n<\/ul>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div>
100 % control and removal<\/h3><\/div><\/div><\/div>
Complete machining of differential gear housings on one machine<\/h3><\/div>\n- incl. internal machining<\/strong><\/li>\n
- 2 clamping situations<\/strong><\/li>\n
- Cycle time: 94.2 seconds<\/strong><\/li>\n<\/ul>\n<\/div>
The housings are machined simultaneously by two separately operating main spindles on 6\u00a0driven and up to 12\u00a0stationary tools.<\/p>\n<\/div>
<\/span><\/div><\/div><\/div><\/div><\/div>The machine concept:
Complete and complex machining on only one machine bed<\/h2><\/div><\/div><\/div><\/span><\/div><\/div><\/div>Application \u2013 suitable for \u2026<\/h3><\/div><\/div><\/div><\/span><\/div>Flange driver<\/a><\/p>\n<\/div><\/div><\/div><\/span><\/div>Locking sleeve<\/a><\/p>\n<\/div><\/div><\/div><\/span><\/div>Pistons<\/a><\/p>\n<\/div><\/div><\/div><\/span><\/div>Housing part<\/p>\n<\/div><\/div><\/div>
<\/span><\/div>Bearing shield<\/a><\/p>\n<\/div><\/div><\/div><\/span><\/div>Differential gear housing<\/a><\/p>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div>See the production line differential gear housing in action<\/h3><\/div><\/span><\/div> <\/div> <\/div> You are currently viewing a placeholder content from YouTube<\/strong>. To access the actual content, click the button below. Please note that doing so will share data with third-party providers.<\/p> More Information<\/a> <\/div> Unblock content<\/a> Accept required service and unblock content<\/a> <\/div> <\/div> <\/div><\/div><\/div><\/div><\/div><\/div>Equipping the plant<\/h3><\/div><\/span><\/div>The loading conveyor equipped with pallets with a capacity of 20 blanks conveys the workpieces to the machine loading station.<\/p>\n
Grippers transfer the workpieces to the clamping device of the first of 2\u00a0machining stations.<\/strong><\/p>\n<\/div><\/div><\/div><\/div><\/div>Processing station OP10<\/h2><\/div>colored green = processed areas<\/p>\n<\/div><\/div><\/div>
<\/span><\/div>Transfer from processing station OP10 to processing station OP20<\/p>\n<\/div><\/div><\/div>
Work steps<\/h3><\/div>1\u2002\u2002Calottes: roughing<\/p>\n
2\u2002\u2002Bolt hole: pre-drill and deburr, inside and outside<\/p>\n
3\u2002\u2002Outside diameter and flat surfaces: roughing<\/p>\n
4\u2002\u2002Inner diameter: roughing<\/p>\n
5\u2002\u2002Inner diameter: sizing<\/p>\n
6\u2002\u2002Outer diameter and flat surface: finish<\/p>\n<\/div><\/div><\/div>
Processing station OP20<\/h2><\/div><\/div><\/div><\/span><\/div><\/div><\/div>Work steps<\/h3><\/div>7\u2002\u2002Pin bore: centering and reaming<\/p>\n
8\u2002\u2002Bolt hole: reaming<\/p>\n
9\u2002\u2002Outside diameter and flat surfaces: roughing<\/p>\n
10\u2002Inner diameter: roughing<\/p>\n
11\u2002Inner diameter: sizing<\/p>\n
12\u2002Outer diameter and flat surfaces: finish<\/p>\n
13\u2002Calottes: sizing<\/p>\n<\/div><\/div><\/div><\/div><\/div>
Highlights<\/h3><\/div><\/div><\/div>Differential gear housings place the highest demands on a machine tool:<\/p>\n
\n- Rotary machining of a wide range of internal and external surfaces with high accuracies<\/li>\n
- Precise insertion of holes<\/li>\n
- Machining of spherical inner surfaces, fits and contours<\/li>\n
- Optimum use of the actuating tool: the workpiece is moved to the actuating tools via the main spindles, which can be moved in X, Y and Z, with the tools plunging horizontally radially into the differential gear housing<\/li>\n
- The entire machining process, including internal machining of the differential housings, is carried out by just one machine with only 2 clamping situations<\/li>\n<\/ul>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div>
100 % control and removal<\/h3><\/div><\/div><\/div>
- \n
- incl. internal machining<\/strong><\/li>\n
- 2 clamping situations<\/strong><\/li>\n
- Cycle time: 94.2 seconds<\/strong><\/li>\n<\/ul>\n<\/div>
The housings are machined simultaneously by two separately operating main spindles on 6\u00a0driven and up to 12\u00a0stationary tools.<\/p>\n<\/div>
The machine concept:
Complete and complex machining on only one machine bed<\/h2><\/div><\/div><\/div>Application \u2013 suitable for \u2026<\/h3><\/div><\/div><\/div>
Flange driver<\/a><\/p>\n<\/div><\/div><\/div>
Locking sleeve<\/a><\/p>\n<\/div><\/div><\/div>
Pistons<\/a><\/p>\n<\/div><\/div><\/div>
Housing part<\/p>\n<\/div><\/div><\/div>
Bearing shield<\/a><\/p>\n<\/div><\/div><\/div>
Differential gear housing<\/a><\/p>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div>
See the production line differential gear housing in action<\/h3><\/div>
<\/div><\/div>You are currently viewing a placeholder content from YouTube<\/strong>. To access the actual content, click the button below. Please note that doing so will share data with third-party providers.<\/p> More Information<\/a> <\/div>
Unblock content<\/a> Accept required service and unblock content<\/a> <\/div> <\/div> <\/div><\/div><\/div><\/div><\/div><\/div>Equipping the plant<\/h3><\/div>
The loading conveyor equipped with pallets with a capacity of 20 blanks conveys the workpieces to the machine loading station.<\/p>\n
Grippers transfer the workpieces to the clamping device of the first of 2\u00a0machining stations.<\/strong><\/p>\n<\/div><\/div><\/div><\/div><\/div>
Processing station OP10<\/h2><\/div>
colored green = processed areas<\/p>\n<\/div><\/div><\/div>
Transfer from processing station OP10 to processing station OP20<\/p>\n<\/div><\/div><\/div>
Work steps<\/h3><\/div>
1\u2002\u2002Calottes: roughing<\/p>\n
2\u2002\u2002Bolt hole: pre-drill and deburr, inside and outside<\/p>\n
3\u2002\u2002Outside diameter and flat surfaces: roughing<\/p>\n
4\u2002\u2002Inner diameter: roughing<\/p>\n
5\u2002\u2002Inner diameter: sizing<\/p>\n
6\u2002\u2002Outer diameter and flat surface: finish<\/p>\n<\/div><\/div><\/div>
Processing station OP20<\/h2><\/div><\/div><\/div>
Work steps<\/h3><\/div>
7\u2002\u2002Pin bore: centering and reaming<\/p>\n
8\u2002\u2002Bolt hole: reaming<\/p>\n
9\u2002\u2002Outside diameter and flat surfaces: roughing<\/p>\n
10\u2002Inner diameter: roughing<\/p>\n
11\u2002Inner diameter: sizing<\/p>\n
12\u2002Outer diameter and flat surfaces: finish<\/p>\n
13\u2002Calottes: sizing<\/p>\n<\/div><\/div><\/div><\/div><\/div>
Highlights<\/h3><\/div><\/div><\/div>
Differential gear housings place the highest demands on a machine tool:<\/p>\n
- \n
- Rotary machining of a wide range of internal and external surfaces with high accuracies<\/li>\n
- Precise insertion of holes<\/li>\n
- Machining of spherical inner surfaces, fits and contours<\/li>\n
- Optimum use of the actuating tool: the workpiece is moved to the actuating tools via the main spindles, which can be moved in X, Y and Z, with the tools plunging horizontally radially into the differential gear housing<\/li>\n
- The entire machining process, including internal machining of the differential housings, is carried out by just one machine with only 2 clamping situations<\/li>\n<\/ul>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div>
100 % control and removal<\/h3><\/div><\/div><\/div>
- 2 clamping situations<\/strong><\/li>\n
![\"HK-CON\"](\"https:\/\/hk-con.de\/wp-content\/uploads\/2020\/12\/Maschinenkonzept-Werkzeugmaschine-engl.png\" "\\"Maschinenkonzept-Werkzeugmaschine-engl\\"")
<\/span><\/div><\/div><\/div><\/div><\/div>![\"Werkeugmaschinen](\"https:\/\/hk-con.de\/wp-content\/uploads\/2020\/12\/Werkzeugmaschinen-Differentialgetriebe-Gehaeuse-HK-CON.jpg\" "\\"At")
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<\/span><\/div>![\"Bearbeitungsstation](\"https:\/\/hk-con.de\/wp-content\/uploads\/2020\/12\/OP10.png\" "\\"OP10\\"")
<\/span><\/div>![\"Bearbeitungsstation](\"https:\/\/hk-con.de\/wp-content\/uploads\/2020\/12\/OP20-1.png\" "\\"OP20\\"")
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