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Universal Joint Star

Blank: Forged part

Material: 20MnCr5

Processing time: 14.8 sec.

workpiece dimensions: 60 mm x 60 mm

Highlights: Dry machining via facing slide without using the complex swivel chuck

High-Performance Machining for a Central Drive Component

The universal joint cross, also known as a cross piece or U-joint cross, is the core element of every universal joint. As a connecting component, it transmits rotary motion between two misaligned shafts – for example, in drive shafts of commercial vehicles, agricultural machinery, or industrial systems. The demands on dimensional accuracy, strength, and process reliability are correspondingly high – as are our standards in machining.

Our Solution: Cycle Time Optimized Production on HK-CON Machining System

HK-CON GmbH develops high-precision special-purpose machines specifically designed for economical series production of complex workpieces like the universal joint cross. Our focus is on maximum cycle time efficiency with consistently high quality.

Production Highlight: Dry Machining Without a Swiveling Chuck

Our specially developed solution for machining universal joint crosses is based on a sliding headstock concept that eliminates the need for the complex and maintenance-intensive technology of a swiveling chuck.

Key Advantages at a Glance:

  • Dry machining for reduced operating costs and greater environmental compatibility
  • Minimal maintenance effort thanks to robust clamping technology
  • Cycle time optimized processing for maximum efficiency in series production
  • Consistent precision even with high volumes

Fields of Application

Our system solutions for machining universal joint crosses, cross pieces, and U-joint crosses are used wherever reliable power transmission under varying angular conditions is required – for example in:

  • Commercial vehicles
  • Tractors and agricultural machinery
  • Off-highway vehicles
  • Industrial drive systems

Your Advantages with HK-CON:

  • Custom-designed machine solutions
  • Decades of experience in special-purpose machine construction
  • Process-reliable manufacturing even under high-load conditions